Custom Embroidery






What are your minimums?

Our minimums for Custom Direct Embroidery and Leather Patch Hat orders is 24 Pcs.

How much does it cost?

Due to the complexities and uniqueness of each custom design, each custom order will be quoted individually. Rest assured, our pricing is very competitive on these high-quality caps, but most importantly, the custom embroidery, screen printing or patch quality is second to none!

Is there a Setup Fee?

There are NO SETUP FEES with orders of 144 hats or more! Smaller orders will be quoted on a case-by-case basis.

When will I get my custom embroidered or screen printed hats?

Embroidery, screen-print or vinyl heat transfer orders usually ship 2-3 weeks from artwork approval. Embroidered patches usually ship 2 to 3 weeks after artwork approval.

Can I design/create my very own hat?

Yes, we can help you design and create a completely customized hat from start to finish. Send us an email or give us a call and we will be happy to assist you.

What type of hats do you sell at The Hat Pros?

At The Hat Pros, we strive to bring our customers only the highest quality products.  We are proud to carry the full line of Flexfit/Yupoong, Richardson, Outdoor and Otto Caps.

Why are all your hats blank?

At The Hat Pros, all of our  hats come blank to allow you the greatest amount of flexibility in terms of getting exactly what you want. A blank cap is a highly versatile accessory, and selling all of our custom fitted hats allows you to choose any design if you want to order a logo cap. Our Custom design department is happy to customize your order with your logo or design.

What is the process for ordering customized hats?

If you want to place an order for customized hats, please call us at our toll free number: 1-877-765-4287, and select option 3 or complete the contact form below. Our staff will happily walk you through the process. We will ask you to email the highest resolution image possible of your desired design in a JPG or PDF format, and you will have the chance to approve a proof of your design before we begin the production process. There are NO SETUP FEES ON ORDERS OF 144 OR MORE! Please note that the minimum order for customizing is 48 hats. Your custom hats will ship within 2-3 weeks from the date you approve the proof.

Do you offer discounts on large orders?

The Hat Pros offers custom fitted hats with both retail and wholesale pricing programs. While our retail prices are already highly competitive, those making large orders will receive an even better discount.

What are your most popular styles?

We have over twelve years experience with the Flexfit brand, so we’ve had a lot of time to figure out which caps are the most popular sellers! Our "Top 5" Best Selling Flexfit Hats are 5001, 6277, 6210, 6089M, and the 6533. We also do quite well with the Flexfit Low-Profile 6997 and the Flexfit Trucker 6511. Cotton twill caps in solid and two-tone designs are quite popular, as is the pro-style wool blend snapback and the pinstripe design. For screen printing, we have Flexfit's newest hat, the 6005FF or 6005FW.  These foam front truckers are made for screen printing. These are just a few of our best selling custom hats!

Looking for more?? Check out our overstock site ( LOADED with additional styles, colors, and sizes to choose from. For price or stock questions, please email us or give us a call today.

What security do you provide for online orders?

The Hat Pros ensures that all of our customers can have total peace of mind when ordering their custom fitted hats. Our easy to use online ordering system uses a 256-bit encryption key over Secure Socket Layer (SSL) to provide the highest level of security for your information.




What Our Customers Are Saying

" Wow! The hats turned out great! I have no doubt the rest of my club will feel the same way. Thank you to you and the rest of the team at hat pro's for making this experience easy and painless! Thanks Again! Joe, Southern California Basque Club

"I just wanted to say that I got the order and I love how everything came out! Everything looks great! Thanks again for all your help!"

"The hats arrived and the design looks great."

"Thanks for your fast reply looking forward to receiving the blank ones. Once again couldn't be happier with the embroidery on the hats!"


The Hat Pros – Custom Embroidered or Screen Printed Hats

Everyone can find a need for custom hats. They are a great way to show off your style, get creative, or promote your team, brand, or any cause you may be a part of. Here at The Hat Pros, we go out of our way to ensure that you get the best embroidered or silk screened hats anywhere on the web.

Get Personalized

If you’re looking for quality custom hats, we at The Hat Pros can give you exactly what you want. When you place an order for hat customizing, you can select the specific hat style you want, whether that be a fitted flat bill hat, a camo hat, or a snapback, to name a few. Plus, your personal design can be placed in a large number of different colors—from simple colors such as black and white, to colors that draw a little more attention such as teal and orange.

The best part of ordering your custom hats from The Hat Pros is the fact that you get to use any custom artwork of your own choosing or design. So maybe you’re creating specialized hats as a means of promoting or fund raising for your organization, or perhaps you’re purchasing the hats for your company’s team building retreat—whatever the reason may be, you get to have the exact image, logo, and text that you desire. Just simply send a high resolution image of your artwork in JPG or PDF format to our team at, and we’ll take care of the rest. Remember, the higher the image resolution, the better looking your final design will be.

Custom Hats Made Easy

If you’re ready to get started on having some of the coolest hats around, then we are ready to get you there. Simply give us a call to place your order, and once the logo is approved, we’ll start the hat customizing process and get them shipped out to you in about four weeks. Please note that there is a minimum order of 24 hats for each custom hat order. Please contact us for more information regarding the ordering process.

Order Your Custom Hats Today

Ordering customized hats can be exciting, but we understand that at times you may need some guidance to make the perfect selection. If you have any questions, comments, or concerns regarding our custom hat service, please get in touch with us immediately. Here at The Hat Pros, we have compiled a team of hat experts that are more than capable of helping you with whatever you need.

There is no time like the present, so don’t delay and order your custom hats today! Contact us at our toll free number: 1-877-765-4287 Mon-Fri 8:00-4:30 CST.

Contact Us

Call for Embroidery on Your Flexfit Hat Call us Toll Free 1-877-765-4287 and we'll be happy to assist!